Gear Pump Selection – External Gear vs. Internal Gear

The hydraulic gear pump is a common type of positive-displacement pump found in hydraulic systems; its primary function is to convert mechanical energy into hydraulic energy. Its operating principle is based on the periodic variation of sealed volumes generated by the meshing of gears: as a pair of gears rotates within the pump housing, the gear teeth—together with the inner surface of the housing and the front and rear end covers—collectively form a series of enclosed working chambers. On the side where the gear teeth disengage, the volume of the working chambers gradually increases, creating a localized vacuum that draws in the hydraulic fluid. As the gears continue to rotate, the fluid is carried to the opposite side; when the gear teeth subsequently engage, the volume of the working chambers decreases, thereby displacing the fluid and delivering it into the system piping.

figure 1:Gear pump

1.Main Classifications

(1)External gear pump:It consists of two meshing external gears, has a simple structure, and is the most widely used.

figure 2:External gear pump

(2)Internal gear pump:It consists of an internal gear ring (outer rotor) and an external gear (inner rotor) that mesh eccentrically within the pump chamber, resulting in a compact structure and smooth operation.

figure 3:Internal gear pump

2.Advantages and disadvantages

(1) Advantages:

① Simple structure, low manufacturing and maintenance costs

② Small size and light weight, suitable for medium and low pressure and high speed conditions

③ Good self-priming performance and low starting torque

④ High reliability and insensitive to oil contamination (compared to some precision pumps)

(2) Disadvantages:

① Volumetric efficiency is affected by leakage from the end face, radial, and tooth flank clearances, and efficiency decreases after long-term wear.

② Large flow and pressure pulsations lead to higher noise levels.

③ The fixed side clearance design limits the increase in working pressure, and the maximum efficiency is usually lower than that of a plunger pump.

④ Changes in the viscosity of the pumped medium have a significant impact on performance.

3.Different Comparison Dimensions

(1) Structure and cost:

Internal gear pumps: complex structure, high machining requirements, and high cost.

External gear pumps: simple structure, mature technology, and low cost.

(2)Volume and weight

Internal gear pumps: Compact structure, small size, and light weight.

External gear pumps: Relatively dispersed structure, larger size and heavier weight.

(3)Performance

Internal gear pumps: Less flow pulsation, lower noise, and generally higher volumetric efficiency.

External gear pumps: Relatively larger flow pulsation and noise.

(4)Tolerance and maintenance

Internal gear pumps: require high oil cleanliness and are complex to maintain.

External gear pumps: have better tolerance to contaminants and are easier to maintain.

figure 4:Gear pump

4. Conclusion

Internal and external gear pumps each have their own technical characteristics and market positioning. A thorough understanding of their working principles and structural differences, combined with a balance between specific operating conditions and cost constraints, is key to making reasonable selections and optimizing system performance and reliability.

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